Powering Intelligence and Safety Under Pressure
Hanery is a leading manufacturer of high-capacity, rugged, and safety-certified polymer lithium-ion batteries for smart helmets. We engineer custom power solutions that reliably drive critical functions—from AR displays and communication systems to integrated lighting—in the most demanding environments.
Safety
Low Self-Discharge
Long Lifespan
Lightweight
Your Expert Smart Helmet Battery Manufacturer in China
Build a smarter, safer helmet with a battery manufacturer that understands extreme conditions.
High Capacity for Extended Runtimes
Maximized mAh to power feature-rich helmets for a full workday or long excursions.
Rugged & Impact-Resistant
Engineered to withstand the shocks, vibrations, and impacts of professional and recreational use.
Wide Temperature Performance
Reliable power from freezing cold to scorching heat, ensuring functionality in any environment.
Certified Safety
Designed and tested to meet rigorous safety standards (UL, IEC, UN38.3) for head-worn devices.
Custom Form Factors
We create batteries shaped to fit seamlessly into helmet shells and balance weight for user comfort.
Wholesale & Volume Production
Competitive, direct-from-factory pricing for your large-scale production needs.
Custom Smart Helmet Batteries as Your B2B Supplier
Hanery is your specialist B2B supplier for custom polymer batteries, specifically engineered for the high-stakes world of smart helmets. We understand that these devices are mission-critical, where power failure is not an option. We master the balance between high energy capacity, robust durability, and the stringent safety requirements of a device designed to protect, ensuring your smart helmet is powered by a battery as reliable as the helmet itself.
Wholesale Smart Helmet Batteries From Hanery
Schuberth Helmet Battery
Bell Helmet Battery
AGV Helmet Battery
HJC Helmet Battery
Your Users' Safety is Non-Negotiable. Their Battery's Shouldn't Be Either.
Partner with a manufacturer that puts safety and reliability at the core of every design.
Customized Options for Your Smart Helmet Batteries
We engineer every aspect of the battery to meet the demands of your smart helmet.
Custom Shapes & Enclosures
We design batteries to conform to the curvature of the helmet, optimizing space and weight distribution.
High Capacity Formulations
We select high-energy-density chemistry to maximize runtime for power-intensive features.
Impact & Vibration Resistance
We use internal reinforcements and robust packaging to protect the battery from mechanical stress.
Wide Temperature Range
Our batteries are engineered with special electrolytes to perform reliably from -20°C to +60°C and beyond.
Intelligent BMS with Advanced Protection
We integrate smart BMS with multi-layered protection against short circuits, over-current, and thermal events.
Ruggedized Connectors & Wiring
We use durable, secure connectors and wiring to ensure reliable power delivery in harsh conditions.
Get Your Ring Batteries in Bulk, Step-by-Step
Our proven process ensures your mission-critical power source is delivered with precision and reliability.
In-Depth Consultation
We analyze your helmet's design, power requirements, environmental challenges, and safety standards.
Engineering & Proposal
We provide a comprehensive proposal with 3D models of the battery pack and a transparent wholesale quote.
Ruggedized Prototyping & Validation
We produce robust prototypes for you to conduct rigorous testing for fit, performance, and durability.
Collaborative Refinement & Certification
We refine the design based on your test results and manage the required safety certifications.
Scalable Mass Production
Your bulk order is manufactured under strict quality protocols to ensure every unit is mission-ready.
Global Logistics & Compliant Shipping
We manage the entire logistics process, ensuring your batteries are shipped safely and compliantly worldwide.
FAQ For Smart Helmet Batteries
A: We use a multi-pronged approach: robust cell construction, protective internal materials, a ruggedized external casing for the pack, and an intelligent BMS that can disconnect power under fault conditions. The final impact resistance is a synergy between our battery pack design and your helmet’s shell.
A: Given the custom engineering and certification requirements, our MOQ typically starts at 50,000 to 100,000 units. Please contact us to discuss your project’s scale.
A: Yes. This is a key area of our expertise. We can design battery packs with advanced thermal management and wide-temperature chemistry to meet the demanding requirements of first responders.
A: Our engineers use 3D modeling to design custom-shaped batteries that distribute weight evenly, often conforming to the helmet’s curvature. We focus on maximizing energy density to provide the most power for the least amount of weight.
A: After design finalization, the lead time for the first batch of ruggedized prototypes is generally 5-7 weeks, which includes our initial internal durability testing.
A: Yes, we can design the battery pack with a suitable enclosure and connector system to be safely and easily replaceable by the user in the field.
A: UN38.3 for transportation is mandatory. Beyond that, IEC 62133 is a critical international safety standard. Depending on the application and market, certifications like UL, ATEX (for explosive atmospheres), or specific military standards may also be required.
A: The runtime depends entirely on the capacity (mAh) of the battery and the power consumption of your helmet’s electronics. We will work with you to engineer a battery with a capacity that meets your target runtime, whether it’s 4, 8, or 12+ hours.
A: Yes, we can design the battery pack and BMS to be fully compatible with wireless charging (e.g., Qi standard), simplifying the charging process for the end-user.
A: Please provide the available space (3D model is best), target capacity (mAh), voltage, continuous/peak power requirements, key environmental challenges (temperature, vibration), and your estimated annual volume.