The Invisible Power Behind Healthier Lives
Hanery is a world-class manufacturer of ultra-compact, custom-shaped, and safe polymer lithium-ion batteries for wearable health monitors, hearing aids, and other body-worn medical devices. We engineer the imperceptible power core that enables all-day comfort, continuous health tracking, and ultimate user confidence.
Safety
Low Self-Discharge
Long Lifespan
Lightweight
Your Expert Wearable Health Battery Manufacturer in China
For devices worn 24/7, partner with a battery manufacturer that masters the art of miniaturization and safety.
Extreme Miniaturization
We specialize in manufacturing miniature button, pin-type, and free-form batteries for the smallest health devices.
Custom Shapes for Ergonomics
Our batteries are designed to fit into curved, discreet, and body-contouring enclosures for maximum comfort.
Uncompromised Safety
Our highest priority is ensuring the safety of batteries in constant contact with the skin, meeting all relevant medical standards.
High Energy Density
We maximize mAh capacity in the smallest possible volume to extend monitoring periods and reduce charging frequency.
High Cycle Life
Engineered for the durability required for devices that are charged daily over many years.
Reliable Mass Production
Our precision, automated facilities ensure the highest consistency for your high-volume production needs.
Custom Wearable Health Batteries as Your B2B Supplier
Hanery is your specialist B2B partner for custom 3.7V polymer batteries, meticulously engineered for the demanding world of wearable health technology. We understand that in this market, the battery must be a silent, invisible partner in a person’s health journey. Our expertise lies in creating supremely reliable, safe, and comfortable power sources that seamlessly integrate into your device, allowing the user to forget the technology is even there.
Wholesale Wearable Health Battery Capabilities
We provide custom power solutions for the entire spectrum of body-worn medical and wellness devices.
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Is Your Device's Size Limited by a Standard Battery?
Unleash your design potential. We create custom-shaped micro-batteries that fit where others can’t.
Customized Options for Your Wearable Health Batteries
We engineer every micro-detail for a safe, comfortable, and reliable user experience.
Custom Shapes & Micro-Footprints
We design curved, arc, and free-form batteries to maximize capacity in tiny, ergonomic devices.
Maximized Energy Density
We utilize the latest cell technologies to deliver the longest possible runtime between charges.
High Cycle Life Formulation
We engineer the cell chemistry for 500-1000+ cycles, ensuring the battery lasts for the intended life of the medical device.
Intelligent, Low-Power BMS/PCM
We integrate miniature protection circuits with ultra-low power consumption to maximize usable capacity.
Biocompatible Materials & Adhesives
We can work with medical-grade materials for encapsulation and assembly where required.
Micro-Connectors & FPCs
We integrate tiny, reliable connection solutions like Flexible Printed Circuits (FPCs) for efficient assembly.
Get Your Batteries in Bulk, Step-by-Step
In-Depth Consultation & Risk Analysis
We analyze your device's power needs, use case, and regulatory requirements, performing an initial risk assessment.
System Design & DHF Support
We provide a comprehensive proposal with 3D models and can provide documentation to support your Design History File (DHF).
Prototyping & V&V Testing
We produce robust prototypes for your Design Verification and Validation (V&V) testing.
Certification Management & Approval
We manage the entire IEC 62133 and UN38.3 certification process and receive your final approval.
Controlled Mass Production
Your bulk order is manufactured under strict process controls (SPC) and quality checks.
Global Logistics & Lot Traceability
We manage the compliant shipping process, ensuring full lot traceability for every delivery.
FAQ for Wearable Health Monitor & Hearing Aid Batteries
A: We specialize in extreme miniaturization, producing coin cells with diameters as small as [e.g., 6mm] and custom free-form shapes to fit the most compact devices.
A: Safety is paramount. We use a combination of stable cell chemistry, multi-layered internal safety features, a reliable protection circuit, and can work with biocompatible external materials. All designs are rigorously tested to meet standards like IEC 62133.
A: Due to the high degree of custom engineering and validation, our MOQ for a new design in this category typically starts at 50,000 to 100,000] units.
A: Our batteries are engineered for a long service life, typically designed to retain high capacity after 500-1000+ charge cycles, which covers several years of daily use.
Can you support wireless charging?
A: Yes, absolutely. We can design the battery and its protection circuit to be fully compatible with wireless charging standards like Qi, which is common for hearing aids and other sealed wearable devices.
A: Given the precision required, the lead time for the first batch of functional prototypes is generally 6-8 weeks after design finalization.
A: We focus on two key areas: maximizing the cell’s energy density (mAh per volume) and designing the integrated protection circuit for ultra-low quiescent current (power consumption in standby).
A: We provide a full documentation package, including detailed specifications, manufacturing quality data, and all safety certifications (IEC 62133, UN38.3, etc.) to support your technical file for regulatory bodies.
A: Yes, this is our core strength. We excel at creating free-form, custom-shaped batteries that maximize the use of every cubic millimeter within your device’s unique industrial design.
A: Please provide a 3D model of the available space, the target capacity (mAh), voltage (3.7V), charging/discharging current requirements, and your estimated annual volume.