Design & Engineering: Blueprinting Your Perfect Battery
Welcome to the design stage. Here, our engineers transform the validated concepts from R&D into a detailed, manufacturable blueprint. Precision, safety, and efficiency are the cornerstones of every Hanery design.
Structural & Mechanical Design
Using advanced 3D CAD software, we design the battery’s physical form. We meticulously plan the dimensions, shape (including complex custom shapes), tab locations, and casing to ensure a perfect fit within your device and optimal structural integrity.
Electrical System & BMS Design
This is the battery’s brain. We design or select the ideal Battery Management System (BMS) to protect against over-charge, over-discharge, short-circuits, and thermal runaway. The BMS also ensures cell balancing for maximum cycle life and provides crucial data like State of Charge (SoC).
Thermal Management Simulation
Heat is a battery’s enemy. We run advanced thermal simulations to analyze heat generation and dissipation, designing effective thermal management strategies to ensure your battery operates safely and efficiently, even under demanding loads.
Design for Manufacturing (DFM) Review
A great design must be manufacturable. Our design and production teams collaborate closely to review every aspect of the design, optimizing it for our automated production lines to ensure quality, consistency, and cost-effectiveness at scale.
Have a concept ready to be engineered?
What This Means for You
Optimized Performance
A design that perfectly balances energy density, power output, and lifespan for your specific application.
Enhanced Safety & Reliability
Integrated safety features and robust design give you and your customers peace of mind.
Seamless Integration
A battery designed to fit and function flawlessly within your product's ecosystem.